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Senior Mechanical Engineer
A123 Systems, Inc.
Westborough, MA US
Public Utilities & Services
Senior Mechanical Engineer
Job Ref 2012-303 Job Title Senior Mechanical Engineer Job Type Contract Location Westborough, MA
Company Overview A123 Systems (NASDAQ: AONE) develops and manufactures advanced Nanophosphate® lithium ion batteries and energy storage systems for the transportation, electric grid and commercial markets. A123’s high-performance Nanophosphate lithium ion battery technology delivers high power and energy density combined with excellent safety performance and extensive life cycling in a lighter-weight, compact package. The company was founded in 2001 based on novel nanoscale technology initially developed at the Massachusetts Institute of Technology. Based in Waltham, Mass., A123 currently employs more than 2,000 people globally.
Primary Responsibilities * Leads the design and development of a battery cell module, pack, and other related mechanical designs through analysis, design, and hands-on testing. * Designs sheet metal enclosures for energy storage and consumer industry applications * Provides technical leadership for designs * Assess design risk / reward and provides contingency plans based on key deliverables & timing * Creates design concepts for industrialization of battery cell modules and pack * Designs sheet metal enclosures for various applications including storage systems, medical, and telecom industries. * Provides technical leadership for design and manufacturing related matters * Has total ownership of the Mechanical design and associated program deliverables including DFMEA, DFM, packaging, logistics, and supplier interface. * Design and release drawings to meet internal and external commitments. * Reviews product validation and verification plans at all product levels and ensure customer and internal requirements are met. * Keeps program team members and management appraised of project progress and roadblocks. * Conducts cost/benefit trade-off analysis and feasibility studies. Specific Skills Requirements and Abilities * Bachelors Degree in Mechanical Engineering with 4 to 8 years experience in the following: * ProE design. * Design of injection molded plastic parts with expertise in manufacturing techniques and tolerancing for high and low volume projects. * Ability to properly select materials for electrical, structural, and fire retardant applications. * Prototype fabrication with keen understanding of various fabrication methods. * Sheet metal design and fabrication techniques * Experience in Heat transfer and thermodynamics principles desired. * Experience with high and low voltage battery systems a plus. * Experience with DFMEA, DFM, PFMEA. * Experience in GD&T and ASME Y14.1 drawing principles. * Experience with Agile release system is a plus. * Ability to work in a fast-paced, rapidly changing environment and excel in a self-directed work environment as well as within a cross functional team. * Ability and willingness to work on multiple projects at one time and be able to adapt to changing priorities. * Excellent analytical and interpersonal skills. * Excellent oral and written communication skills.